Connectivity for Satellite and Space Systems

Connectivity for Satellite and Space Systems

Space-grade connectivity engineered for launch, orbit, and betond—where failure is not an option.

Reliability That's Out of This World

Launch vehicles, satellites, deep space probes – wherever humankind reaches into space, Aptiv is there with high-performance interconnect solutions. Built to the rigorous demands of the space environment, our connectors, cables and assemblies meet outgassing, radiation tolerance and extreme temperature requirements, ensuring both signal integrity and mechanical reliability where there is no margin for failure. Transmitting data from orbit or powering mission-critical subsystems, our space-qualified products are relied upon by aerospace primes and commercial space companies to perform with precision and reliability from liftoff and beyond.

Our Applications

Mission-Ready Interconnect Solutions for Space Launch Vehicles

Flight-Proven Harnesses, Hermetic Connectors, and RF Assemblies for Reliable Launch Vehicle Performance

Launch vehicles require the highest precision, rugged performance and reliability from launch countdown to orbit. Aptiv provides launch qualified cable assemblies, hermetic connectors and harnesses to support successful launch vehicle missions to space.

Capable of surviving the harsh liftoff environment of high vibration, extreme acceleration, thermal cycling and vacuum, Aptiv space-qualified assemblies, interconnects and connectors meet rigorous requirements to power and control vehicle avionics, propulsion, telemetry and stage separation events.

Aptiv engineers and manufactures the main bus harnesses used as the primary electrical harness for your launch system. We provide hermetic connectors for leak proof signal and power continuity in high-pressure, high-temperature, sensitive applications. Our high-performance RF cable assemblies, micro-miniature components, and connectors also meet critical launch stage connectivity needs including ground systems, stage ignition and payload deployments.

With a proven flight heritage of supporting both government and commercial launch vehicles and platforms, Aptiv offers the precision-engineered interconnects for your launch with our NASA, MIL-STD and ECSS qualified products.

In-house machining, molding, testing and inspection capabilities provide vertically integrated options and complete customization of our space-qualified interconnect products to meet the unique demands of launch vehicle systems. Aptiv has extensive experience in complex cable harness routing, shielding and EMI protection for high reliability custom built launch vehicle harness solutions.

Advanced Interconnects for Satellite Communications

Cable Assemblies, Hermetic Connectors, and RF Solutions for GEO, MEO, and LEO Satellite Systems

Satellite systems require the most reliable interconnects available, capable of operating without failure in the most extreme conditions on-orbit and on the ground. Aptiv provides advanced cable assemblies, hermetic connectors and RF interconnect solutions for successful missions on GEO, MEO and LEO satellite platforms.

Aptiv’s space-qualified products are designed to survive the harsh thermal cycling, radiation, and vacuum found in the space environment. Providing broadband communications, Earth observation, GPS, or inter-satellite links, Aptiv’s interconnect products maintain the highest signal integrity, shielding effectiveness and mechanical strength.

Providing micro-miniature parts for size- and weight-sensitive LEO constellations to ruggedized harnesses for long-life GEO platforms, our solutions are designed to meet your system’s specific needs. Hermetic connectors provide vacuum-tight operation in a sealed enclosure, while RF cable assemblies enable high-frequency data transmission with low insertion loss across mission-critical communication links.

Aptiv has a history of flight-proven reliability and experience on satellite missions spanning decades. Our vertically integrated manufacturing and testing facilities enable each product to be built and tested to the highest aerospace standards. Whether you need low-loss signal paths, EMI-shielded harnesses, or custom overmolded assemblies, Aptiv provides rugged, space-qualified solutions to keep your satellites connected – wherever they are orbiting.

High-Reliability Interconnects for Rocket Engine Systems

Sealed Cable Assemblies, Hermetic Connectors, and Precision Machined Components for Harsh Propulsion Environments

Rocket engine systems face some of the most demanding environments in aerospace, including extreme temperatures, vibration, pressure, and corrosive propellants. Aptiv provides proven interconnect solutions to survive and perform in the harshest rocket engine conditions, delivering reliable and continuous performance throughout launch and propulsion.

Sealed cable assemblies, high temperature hermetic connectors and precision machined components from Aptiv are designed to meet the electrical and mechanical requirements of rocket engine applications, such as turbopumps, combustion chambers, avionics, engine control units (ECUs) and actuator interfaces, where mission success is critical and failure is not an option.

Products from Aptiv can endure cryogenic temperatures and thermal spikes, rapid pressure transients, shock and vibration. Custom overmolding and potting can provide additional protection and strain relief for wiring and assemblies to enhance durability and extend service life in dynamic engine systems.

With a rich heritage in spaceflight hardware, Aptiv’s interconnect solutions are engineered and tested for the harshest propulsion environments to ensure reliability when it matters most. Offerings include space-qualified hermetics, overmolded cable assemblies, and custom-machined housings with tight tolerances and high-performance materials to meet your program’s specific needs. Work with Aptiv and launch your rocket engine systems with confidence, knowing they will perform with precision every time.

Mission-Critical Interconnects for Space Rover Vehicles

Space-Grade Cable Assemblies, Connectors, and Machined Components Engineered for Planetary Exploration

Space rovers travel millions of miles away from home. They traverse hostile, uninhabitable terrain. Temperatures swing from extremes of heat to bitter cold, with violent dust storms, radiation, and mechanical shock along the way. At Aptiv, we understand how the unforgiving realities of space drive the need for rugged, highly reliable interconnect solutions to power and control these next generation robotic explorers.

From autonomous navigation systems and sensor payloads to power distribution, actuator systems and robotic arms, Aptiv space-grade cable assemblies, hermetically sealed connectors, and precision-machined parts and components are designed to survive and thrive during planetary operations and exploration. We focus on building lightweight, flexible harness assemblies that maximize signal integrity, reduce outgassing, and function reliably in vacuum, space radiation and sensitive, space instrument payloads.

Our overmolding, potting and cable strain relief solutions are designed to withstand the vibration, thermal shock and mechanical flexing of mobile planetary systems. Wherever your rover roams, from scouting water sources, to analyzing Martian soil chemistry to in-situ resource utilization, or paving the way for human habitation, Aptiv keeps it connected and fully operational. Mile after mile, sol after sol, for the full duration of the mission.

Aptiv has a heritage in spaceflight and deep space exploration. We are known by and trusted by the world's leading aerospace and defense companies for our expertise in rover vehicle interconnects. Our capabilities in everything from precision-machined enclosures, pogo pin connectors, cables and custom harness assemblies support end-to-end, fully-customizable flight ready solutions built for the demands of planetary mobility.

High-Performance Interconnect Solutions for Space Ground Systems

Cable Assemblies, RF Connectors, and Custom Components for Satellite Ground Stations and Mission Control Systems

Ground systems are the communications bridge between Earth and space. They are responsible for controlling and commanding spacecraft, receiving telemetry and tracking data, as well as downlinking data. Aptiv’s high-reliability interconnect products support mission-critical satellite ground stations, tracking stations, mission control centers, and launch facilities.

Aptiv’s RF cable assemblies and precision connectors are engineered for low-loss signal transmission across wide bandwidths, delivering the connectivity necessary to clearly communicate with LEO, MEO, and GEO satellites. Ruggedized RF assemblies route RF signals to and from ground station antennas, interconnect high-speed fiber transmits data, and power control systems allow for uninterrupted operations in harsh environments.

Products from Aptiv include coaxial cables, fiber-optic jumpers, high-density connectors, and custom overmolded assemblies. Designed to meet the stringent environmental demands of temperature, EMI, shock, and vibration. Aptiv assemblies can be used for antenna positioning, uplink/downlink feed systems, data routing, computing systems, and secure communications.

For decades Aptiv has supported a variety of both flight and ground systems. Aptiv is a trusted name with aerospace primes and satellite operators around the world. Our vertically integrated capabilities give us the freedom to design, machine, mold, and test customized interconnect solutions that meet rigorous performance and reliability requirements. Build a next-generation mission control center or upgrade your existing ground stations, Aptiv will keep your ground system connected to space.

Engineered Solutions for Space Science Missions

Cable Assemblies, Hermetic Connectors, and Micro-Miniature Components for Deep Space and Scientific Exploration

Space science missions range from probing the Big Bang to sampling the surfaces of celestial objects. All of these platforms require interconnect systems that work perfectly in the most extreme environments on the planet and in deep space. Aptiv’s cable assemblies, hermetic connectors and micro-miniature components deliver the high performance that powers critical instrumentation and data handling systems, enabling reliable science data transmission and mission longevity.

Our space-grade interconnects are radiation-tolerant, vacuum and extreme thermal cycling capable, and designed to survive mechanical shock and other hostile space conditions. These include a wide range of high-performance, hermetic connectors and filtered connectors that are perfect for all kinds of telescopes, spectrometers, landers, and orbiters for space science missions from NASA, ESA, and commercial science platforms. Aptiv’s bus harnesses provide the reliable electrical backbone for these scientific spacecraft and our hermetic and filtered connectors protect sensitive electronics and ensure signal integrity.

We support a diverse array of science payloads, including sensors and imaging systems, particle detectors, and propulsion diagnostics. Our low-outgassing, lightweight cable assemblies help reduce launch mass for critical savings and enable extended mission lifetimes where service and repair is not possible.

Aptiv has decades of success in high-reliability spaceflight and science missions. Our in-house engineering, molding, and testing capabilities allow us to design and deliver fully customized interconnect solutions to your exacting standards such as NASA EEE-INST-002 and ECSS. Whether your mission is destined for Mars, the Moon or farther afield, Aptiv’s durable and high-performance interconnects make groundbreaking science discoveries possible.

Our Expertise & Certifications

Built to Meet Space-Grade Standards. Proven in Flight.

Performance in space requires the most stringent qualification and compliance requirements—including NASA standards and specifications, as well as ECSS, ESA and MIL-SPEC certifications. Aptiv’s space-qualified interconnects are rigorously tested and validated for vacuum, vibration and extreme thermal conditions. Our space solutions feature radiation-hardened materials, ultra-lightweight design, and rugged shielding to meet the most challenging size, weight, and power (SWaP) needs. Trusted for flight heritage on launch vehicles, satellite constellations, and deep space probes, we can help keep your devices connected in orbit and beyond.

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