Interconnect Solutions for Marine, Oil & Gas
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Interconnect Solutions for Marine, Oil & Gas

Engineered for Demanding Offshore Applications. Reliable interconnect solutions built for extreme pressure, temperature and corrosion — above and below the surface.
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Unyielding Performance in the Harshest Conditions

Aptiv engineers and manufactures reliable, high-performance connectors, cable assemblies and molded solutions to perform in the most extreme offshore environments. This includes providing power to subsea robotics, maintaining signal integrity in drilling platforms, and enduring the severe thermal and mechanical shock of downhole drilling operations. If it’s going to be submerged in extreme pressure and temperature conditions or facing the thermal shock and vibration of topside applications, we have interconnect solutions designed for durability, precision and long-term performance that the industry trusts to keep operations running safely and reliably.

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Interconnect Solutions for Marine, Oil & Gas

Rugged Interconnect Solutions for Directional Drilling Applications

Custom Tool String Components, Cable Assemblies and Overmolded Interconnects for MWD/LWD Applications

Aptiv engineers and produces proven interconnect solutions that meet the extreme environmental challenges encountered in directional drilling applications for the marine, oil and gas industries. Whether located in the downhole environment or attached to tools and equipment on the surface, our components are engineered to withstand the highest pressures, temperatures and mechanical loads.

We understand the technical challenges and performance requirements from all parts of the directional drilling process, including tool strings with precision-machined and electrical components as well as Measurement While Drilling (MWD) and Logging While Drilling (LWD) applications that require high-performance cable assemblies and overmolding solutions. Our directional drilling interconnect solutions are designed to withstand:

  • Extreme high-pressure, high-temperature (HPHT) operation
  • Mechanical shock, axial load, vibration
  • Corrosive fluids, drilling mud, solids
  • Thousands of hours of operation

Aptiv has the capabilities to design, machine, mold, overmold and deliver custom cable in-house, enabling us to create solutions that meet the tightest performance and environmental specifications required by oilfield equipment manufacturers and drilling service companies.

Directional Drilling Capabilities Include:

  • Tool String Components: Precision-machined housings, electrical interconnects, and subassemblies for HPHT applications
  • MWD/LWD Cable Assemblies: High-performance assemblies for signal integrity, mechanical protection and harsh environment reliability
  • Molded & Overmolded Interconnects: Sealed solutions for increased ruggedness and environmental protection
  • High-Temperature Wire & Cable: Cable materials rated for continuous operation in extreme thermal conditions
  • Connector Solutions: Custom and standard connectors designed for minimal clearances, shock loading and field serviceability

Go deeper with confidence. Aptiv provides highly engineered interconnects designed for the harshest environments.

Interconnect Solutions for Marine, Oil & Gas

Mission-Critical Interconnect Solution for Rotary Steerable Drilling Systems

Custom Connectors, Cable Assemblies and Machined Components for Precision Downhole Steering Tools

Aptiv provides mission-critical interconnect solutions for the demanding environment of rotary steerable systems (RSS) used in directional drilling. Our high-performance components help drilling operators stay on target, on time and online by surviving and thriving in downhole environments with high heat, pressure, vibration and mechanical abuse.

Vertically integrated – from in-house machining and custom cable design to overmolding and assembly – we work with OEMs and drilling service providers to create purpose-built interconnect solutions for high pressure, high temperature (HPHT) environments and continuous real-time operation. Rotary steerable systems require components that can reliably handle:

  • Extreme axial and torsional loads in rotating and vibrating conditions
  • Temperatures in excess of 175°C and pressures greater than 20,000 psi
  • Exposure to abrasive drilling fluids, shock and corrosive chemicals
  • High-speed data transmission for closed-loop steering and telemetry

For motorized and push-the-bit RSS tools, Aptiv designs and manufactures interconnects that provide electrical continuity, mechanical integrity and environmental sealing deep below the surface. Key features for rotary steerable drilling include:

  • High-reliability cable assemblies for downhole sensors, telemetry and control
  • Overmolded connectors and sealed interfaces for protection against pressure and fluid ingress
  • Custom-machined housings and tool string components designed for integration into steerable platforms
  • High-temperature wire and insulation systems for HPHT reliability
  • Vibration-resistant contact designs for stable signal transmission in rotating environments

Steer with precision. Drill with confidence. Trust Aptiv for rotary steerable solutions built to thrive in the harshest conditions on Earth.

Interconnect Solutions for Marine, Oil & Gas

Durable Interconnect Solutions for Subsea and Marine Applications

Sealed Connectors, Rugged Cable Assemblies and Overmolded Solutions for Harsh Underwater Environments

Aptiv’s interconnect solutions are engineered to withstand subsea, oceanfront and industrial water pressures. ROV tether cables, pipe inspection bundles, underwater sensors, and military harnesses are just a few examples of how our pressure, corrosion, and EMI/RFI resistant assemblies provide reliable subsea communications and control for customers worldwide.

Aptiv manufactures a complete line of high-performance cables, pressure- and temperature-sealed connectors, custom-molded assemblies and overmolded interconnects for deep-sea, pier-side, shipboard and underwater applications that have been field-proven around the world. Our vertically integrated, in-house capabilities allow us to partner with  customers on subsea projects, from concept to delivery of sealed interconnects that are purpose-built and can easily withstand:

  • Extreme hydrostatic pressure and thermal cycling in deep water and on the surface
  • Corrosive saltwater, UV, oil and chemical exposure
  • Deployment, flexing and retrieval mechanical abuse
  • EMI/RFI interference in military, industrial and high-speed data transmission systems

We specialize in rugged, sealed assemblies for offshore energy, subsea exploration, defense systems, scientific and commercial research applications and more.

Choose Aptiv for:

  • ROV Tether & Umbilical Cables: Lightweight, flexible, and highly durable for use in deep water, with strong pull strength and low inertial characteristics for accurate maneuvering and signal control
  • Pressure and Temperature-Sealed Connectors: Custom and standard military and subsea connectors for the most critical underwater terminations
  • Overmolded Cable Assemblies: Fully sealed, rugged interconnects for underwater applications, with superior mechanical protection and electrical performance
  • Molded & Potted Interconnects: Custom molded and potted assemblies for long-term reliability in submerged systems
  • Xtreme™ Subsea Cables: Designed for ultra-harsh environmental conditions with advanced shielding and high flex-life
  • Armored Cable Assemblies: Custom steel- or Kevlar-braided cable assemblies provide physical protection in harsh underwater terrain and pipe inspection applications
  • Underwater Ethernet & Sensor Cables: Engineered for long life and signal integrity in corrosive, high-pressure and high-humidity subsea environments
  • Marine & Shipboard Cables: Weather-resistant and certified for topside systems, docks, dams, ships, boats and other marine applications

All of our products are manufactured to the highest marine and subsea standards, and are IEC, DNV, NEC, UL, CSA, NRC, IEEE and other industry-standard certified, for maximum compatibility, performance and safety.

When the mission goes deep, we go deep. Aptiv’s sealed interconnects are built to withstand subsea pressure, heat, and the harshest marine conditions.

Interconnect Solutions for Marine, Oil & Gas

Reliable Interconnect Solutions for Pigging and Pipeline Inspection Systems

Rugged Cables, Sealed Connectors and Overmolded Assemblies for Harsh In-Line Inspection Environments

Aptiv delivers pigging and pipeline inspection solutions that ensure ruggedness, precision and reliability when it matters most. Used for corrosion mapping, crack detection, geometry measurement or cleaning operations, our custom cable assemblies and sealed connectors are designed to deliver under the extreme pressures, temperatures and chemical exposure found inside active pipelines.

Aptiv’s vertically integrated manufacturing capability supports the entire lifecycle of a pigging system with interconnects designed to maintain signal integrity, mechanical strength and environmental sealing, even over long inspection runs and multiple uses. Aptiv molded and overmolded assemblies are engineered to provide reliable ingress protection, vibration resistance and abrasion protection in the confined and fluid-filled spaces of pipeline systems.

Aptiv solutions are designed to perform in the challenging environments of inline inspection (ILI) applications including:

  • High internal pressure and temperature extremes
  • Exposure to hydrocarbons, water, cleaning fluids and debris
  • Shock, vibration and mechanical stresses of pipeline transit
  • Compact form factor and flexibility for use in tight tool assemblies

From high-speed data and power to sensing, Aptiv delivers field-proven solutions for OEMs and service providers in the oil & gas industry.

Solution highlights for pigging and pipeline inspection include:

  • Pressure- and Temperature-Sealed Connectors: Custom sealed connectors for long-term reliable performance
  • Custom Cable Assemblies: Assemblies with built-in signal reliability, repeated flexing, oil and abrasion resistance
  • Overmolded & Molded Interconnects: Fully sealed and strain-relieved for deployment in pipeline environments
  • Xtreme™ Harsh Environment Cable: Cable with design to meet mechanical abuse, chemical resistance and high flex life
  • Compact Sensor and Communication Cables: Multi-conductor cables for in-line electronics, sensors and data capture
  • Armored Cable Options: Available for high-impact areas or highly aggressive media
  • Engineering Support & Rapid Prototyping: Custom solutions designed and developed alongside customer teams

Applications include: Magnetic flux leakage (MFL) tools, ultrasonic testing (UT) pigs, geometry and caliper pigs, combo inspection systems, data logging and sensor subsystems, and launch/receiver station interface cables

Aptiv delivers rugged interconnect solutions that help data keep flowing and operations stay on track in the harshest pipeline environments.

Interconnect Solutions for Marine, Oil & Gas

Precision Interconnect and Machined Components for Artificial Lift Systems

Engineered Solutions for ESPs, Rod Pumps and Other Downhole Lift Technologies

Artificial lift applications require precisely engineered components to provide long-term, reliable performance in extreme subsurface environments. Aptiv designs and manufactures high-quality interconnects and precision-machined components for a variety of artificial lift applications including ESP, progressive cavity pumps, and rod pump systems.

In addition to electrical connectivity solutions, we can provide mission-critical machined components that have tight tolerances and are CMM inspected to ensure components have the required dimensional accuracy and repeatability in HPHT environments. Our machining capabilities can help support downhole sensor assemblies, power delivery components and mechanical housings. Our vertically integrated manufacturing and engineering teams enable us to create rugged solutions that meet customer demands.

Our artificial lift interconnect and component capabilities include:

  • Precision Machined Parts: Custom-turned and milled components built for harsh downhole environments
  • CMM-Verified Tolerances: Precision inspection and dimensional validation for mission-critical assemblies
  • Sealed Connectors & Cable Assemblies: Designed to withstand high pressure, high temperature and fluid ingress
  • Overmolded & Potted Assemblies: Enhanced shock, vibration and corrosive fluid protection for critical components
  • Compact, High-Strength Designs: Ideal for space-constrained downhole systems
  • Materials Expertise: Stainless steels, Inconel, and engineered polymers to meet a wide range of chemical and mechanical requirements

Aptiv’s solutions for artificial lift applications are uniquely built on over 60 years of experience in harsh environment interconnects, in-house machining and metrology capabilities, and vertically integrated manufacturing. Our custom overmolding, precision inspection processes and collaborative engineering approach help customers deliver solutions that will perform reliably in the harshest oilfield environments, from prototype to production.

Our Expertise & Certifications

Meeting Industry Standards. Exceeding Expectations.

The Marine, Oil and Gas industry relies on some of the most stringent standards and certifications in the world (API, ABS, DNV, IEC, etc.). Aptiv is committed to these requirements by providing tested, validated solutions trusted in the field for the most demanding applications. Engineered for harsh conditions including high vibration, extreme pressure, corrosive environments and extended mating cycles, Aptiv connectors and cable systems never compromise. Ranging from rugged sealing options to intelligent redundancy, each product we offer is designed with quality, compliance and reliability at the forefront of energy-critical infrastructures.

UL ISO9001 AS9100 ATEX IECEX

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