Precision Interconnects for Diagnostic & Therapeutic Devices
Medical

Precision Interconnects for Diagnostic & Therapeutic Devices

Trusted Connections for Life-Saving Technologies. Precision interconnect solutions engineered for reliability, safety and performance in life-safety-critical medical applications.
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Connecting Innovation to Patient Care

In healthcare, every connection counts. Aptiv provides high-reliability connectors, cable assemblies and customized interconnect solutions for medical devices such as surgical, diagnostic and therapeutic equipment and patient monitoring systems. Our innovative solutions are built to help medical devices perform life-safety-critical work in the operating room, imaging suite and homecare environment. With an emphasis on quality, miniaturization and ergonomic design, we help device manufacturers create ground-breaking technology and bring life-saving solutions to market safely and profitably.

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Precision Interconnects for Diagnostic & Therapeutic Devices

Advanced Interconnect Solutions for Diagnostic Imaging Systems

Custom Cable Assemblies and Connectors for MRI, CT, X-Ray, and Ultrasound Applications

Aptiv is an ISO 13485-certified, vertically integrated leader, specializing in the design and manufacture of high-performance interconnect solutions for diagnostic imaging applications. We provide connectors, cable assemblies and bulk cable designs that are integral to MRI, CT, X-Ray and Ultrasound systems, enabling medical device companies to drive innovation and create cutting-edge imaging solutions.

Our products for the diagnostic imaging industry are engineered to provide reliable signal integrity, durability and compatibility with advanced imaging platforms. With a team of engineers who specialize in bulk cable and custom connector design, we offer comprehensive support for the development, prototyping and production of medical interconnect solutions.

Medical-grade cable assemblies and connectors from Aptiv are designed for high performance and high durability. Our experience and expertise include:

  • Non-magnetic connectors and high-flex cable assemblies for use in sensitive MRI environments
  • Proprietary balun design that utilizes 3D printing technology to eliminate existing multi-step processes for shorter lead times
  • Custom overmolding and strain relief designs for increased product life and ergonomics
  • Sterilization-resistant cables and connectors for ethylene oxide (EtO), autoclave and gamma methods

From standard or custom connector assemblies to high-flex cable assemblies, Aptiv has the capabilities to produce the reliable, flexible and precise interconnect solutions required for advanced diagnostic imaging systems.

Explore our medical interconnect capabilities:

Precision Interconnects for Diagnostic & Therapeutic Devices

Reliable Interconnect Solutions for Cardiovascular Medical Devices

Custom Cables, Connectors, and Hermetic Seals for Pacemakers, Defibrillators and Implantable Cardiac Monitoring Equipment

Aptiv designs and produces high-performance interconnects for next-generation cardiovascular medical devices. We have ISO 13485-certified facilities throughout our global manufacturing network, allowing us to provide a vertically integrated, one-stop-shop for custom and standard interconnect solutions across the full spectrum of cardiac care.

From implantable cardiac monitors (ICMs), pacemakers, left ventricular assist devices (LVADs), and automated external defibrillators (AEDs), Aptiv’s medical-grade interconnects have the flexibility, reliability and precision to power life-saving equipment. Our engineering team provides project support through every step of the development process, with an emphasis on DFM, patient safety, and device performance.

Capabilities for cardiovascular medical devices include:

  • Medical-grade cable assemblies with extended high-flex life and durability
  • Custom overmolding for ergonomic form factors and environmental sealing
  • Hermetic glass-to-metal sealing for high-reliability implantable or external devices
  • Quick connect/disconnect for easy use in emergency and surgical settings
  • Biocompatible and sterilization-compatible materials

We recognize how important interconnects are for cardiac diagnosis and care - and we design with that in mind. We can help create interconnects for new cardiovascular medical technologies, or enhance the performance of existing technologies, with solutions designed to customers’ exact clinical and technical specifications.

Precision Interconnects for Diagnostic & Therapeutic Devices

Precision Interconnect Solutions for Radiation Therapy Equipment

Custom Cable Assemblies and Connectors Designed for Critical Medical Systems

Aptiv provides interconnect solutions for medical radiation therapy systems. Radiation therapy machines deliver energy or radiation precisely to specific parts of the body to eliminate tumors. Precision and consistency are critical to ensuring proper treatment and protecting patients from overexposure. OEMs rely on Aptiv for cable assemblies, connectors and harnesses that provide the highest quality, performance and reliability for these and other medical devices. Aptiv’s ISO 13485 certified manufacturing and engineering teams ensure interconnect solutions meet customers’ most stringent medical requirements.

The high reliability of interconnect components is critical to the overall performance of linear accelerators, external beam therapy machines, and other radiation therapy systems.

Aptiv offers a variety of interconnect technologies including:

  • Custom cable assemblies for signal, power and data
  • Low-pressure injection molding for lightweight, compact and sealed assemblies
  • Fiber optic connectors customized for fast, high-bandwidth communication
  • Space-efficient wire harnesses designed for simple integration
  • Materials compatible with temperature, voltage and sterilization requirements

Aptiv engineers work with customer teams to understand needs, review existing designs, and identify opportunities to optimize performance and reduce costs without sacrificing quality. Our experience in the development and manufacturing of medical devices makes us a trusted partner for new product introductions and existing product design upgrades.

Precision Interconnects for Diagnostic & Therapeutic Devices

High-Performance Interconnect Solutions for Patient Monitoring Devices

Custom Cables, Connectors and RF Assemblies for Wearables, Remote Monitoring and Clinical Equipment

Aptiv designs and engineers custom interconnect solutions for any type of patient monitoring equipment, ranging from clinical-grade medical devices and hospital systems to small, wearable and remote health-monitoring devices. Our vertically integrated and ISO 13485 certified capabilities help OEMs of medical devices and patient-monitoring systems provide seamless and ongoing care.

Our interconnect solutions are designed with flexibility, long lifecycle and usability in mind for both patients and clinicians.

Aptiv’s custom medical interconnects include:

  • Custom medical-grade cables with biocompatible jacketing and extreme flex life
  • Custom RF cable assemblies and connectors with quick disconnect and blind mate capabilities for user-friendly wearables and remote devices
  • Microminiature connectors for smaller, portable device designs
  • Overmolded cable assemblies with rugged performance for various healthcare settings
  • RF and microwave solutions with consistent signal transmission for wireless-enabled patient monitoring

From next-generation telehealth solutions to clinical monitors, we work closely with customers to create scalable and high-reliability interconnects to meet their application needs.

Our Expertise & Certifications

Critical Support for Medical Applications

Medical devices are subject to rigorous regulatory requirements for safety, cleanliness and performance (ISO 13485, IEC 60601, FDA, etc.). Aptiv is dedicated to meeting and exceeding these standards with materials and processes specifically designed for medical applications. We offer bio-compatible materials, sterilization compatibility and flexible configurations to support demanding usage cycles and ensure patient safety. Our connectors support high-density signal and rugged power interfaces for trusted medical device connectivity. We help top-tier OEMs build medical devices that healthcare professionals – and patients – can rely on day-in and day-out.

ISO 9001:2015
ISO 14001:2015
ISO 13485:2016

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Access robust technical resources and expert engineering support to create interconnect solutions designed for demanding environments. From standard components to fully customized designs, we support customers at every stage of the development process.

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